March/April 2006 Volume 1, Issue 6

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©2006 Tsunami Fishing Systems

 

The Toy Boat 2 E-TEC Service Log

As mentioned in our article in Volume 1, Issue 5 ("What Up with E-TEC?"), one of the controversies surrounding E-TECs is the true cost of service.

If you review the section of the article on Service / Reliability, we did a cost analysis which says that if we follow the manufacturer's service schedule (dealer service every 300 hours or 3 years), we would save several thousand dollars over the costs of operating a 4-stroke motor over a 10 year period, even with the added cost of burning 2-stroke oil.

Note that Evinrude does not say "no maintenance for 300 hours". The owner is still expected to do things like grease fittings, and check for fishing line on the prop shaft. However, the normal dealer service items - spark plugs, fuel filter, gearcase lube change and water pump impeller replacement - theoretically do not have to be done except at 300 hour intervals.

Skeptics say that it will be impossible to operate a 2-stroke outboard for 300 hours without those dealer service items, therefore, E-TECs are more expensive to operate than the equivalent 4-stroke.

In this column, we will be logging all service and repair that we do to our E-TEC 90 HP Saltwater Edition, and recording the costs. We will also keep a theoretical log of the routine service and other things we would have to do if we had purchased a Yamaha F90 4-stroke (based on the recommended service schedule in the owner's manual).

For the Yamaha, we will include two tables - one showing the costs if the dealer performs all service, one showing the costs if the owner does all service except the major ones at 500 and 1000 hours (we think these scenarios are the most likely to occur, as opposed to having the owner perform all service). At any point in time, you should be able to see a reasonable comparison of costs.


Toy Boat 2 - Evinrude E-TEC Saltwater Edition, 90 HP
In service: December, 2004
Current E-TEC Engine Hours (estimated): 160 hours

Evinrude E-TEC 90 Saltwater Edition
Hours Date Cost Item Amount
0 12/1/04 XD-50 Oil $29.31
26 3/1/05 XD-50 Oil $29.31
59 11/1/05 XD-50 Oil $29.31
70 1/26/06 Corroded coil ground (warranty repair) $ 0.00
96 7/19/06 XD-50 Oil $27.99
110 8/22/06 Replaced engine fuel filter (factory recall) $ 0.00
119 9/25/06 Replaced water pump, thermostat to address overheating problem $323.00
10/19/06 XD-50 Oil $30.49
123 10/23/06 Replaced oil pump assembly to address false low oil alarm (warranty repair) $ 0.00
TOTAL $469.41
Yamaha F90 (Dealer does all service)
Hours Date Cost Item Amount
10 N/A 10 hr service (basically gear oil and engine oil change) $158.00
1 YEAR 12/2005 100 hr/6 month + 200 hr/1 year service (See Note 1 below) $440.00
- N/A Thermostat and water pump repair (to match E-TEC) $323.00
2 YEAR 12/2006 100 hr/6 month + 200 hr/1 year service (See Note 1 below) $440.00
TOTAL $1,361.00

Yamaha F90 (Owner does all service except at 500 and 1000 hours)
Hours Date Cost Item Amount
10 N/A 10 hr service (gear oil and engine oil change: 1 gallon + 1 quart Yamalube oil ($20.95), 32 oz. Yamalube Gear Oil ($7.45), Yamaha oil filter ($12.95) + tax) $44.55
1 YEAR 12/2005 100 hr/6 month + 200 hr/1 year service (See Note 1 below). Total parts: $82.40 + tax $88.79
- N/A Thermostat and water pump repair (to match E-TEC) $323.00
2 YEAR 12/2006 100 hr/6 month + 200 hr/1 year service (See Note 1 below). Total parts: $82.40 + tax $88.79
TOTAL $545.13

Note 1:

  • The Yamaha F90D manual calls for a minor inspection service at 50 hours / 3 months, then service at 100 hour / 6 month intervals thereafter.

  • The service at 100 hours / 6 months is different than the 200 hour / 1 year service. Based on recommendations from local Yamaha dealers, the 6 month and 1 year services have been combined into a single annual service. The following significant items would typically be included in this annual service:

    • General inspection: engine anodes, fuel system, power trim and tilt, PCV, thermostat, timing belt
    • Minor adjustments: idle speed, shift and throttle linkage
    • Fuel filter replacement
    • Gear lube change
    • Engine oil change with oil filter replacement
    • Friction point greasing
    • Cooling passage cleaning
    • Water pump replacement
    • Spark plug replacement

  • We are estimating the cost of parts for this services as follows:
    • Fuel filter: $4.99
    • Gear lube: 32 oz. Yamalube Gear Oil = $7.45
    • Engine oil change with oil filter replacement: 1 gallon + 1 quart Yamalube oil ($20.95), plus Yamaha oil filter ($12.95) = $33.90
    • Water pump replacement: water pump service kit = $29.79
    • Spark plug replacement: 3 x NGK spark plugs = $6.27