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©2006 Tsunami Fishing Systems
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The Toy Boat 2 E-TEC
Service Log
As
mentioned in our article in Volume 1, Issue 5 ("What
Up with E-TEC?"), one of the controversies surrounding
E-TECs is the true cost of service.
If you review the section of the article on
Service / Reliability, we did a cost analysis which
says that if we follow the manufacturer's service schedule (dealer service
every 300 hours or 3 years), we would save several thousand dollars over the
costs of operating a 4-stroke motor over a 10 year period, even with the added
cost of burning 2-stroke oil.
Note that Evinrude does not say "no maintenance for 300 hours".
The owner is still expected to do things like grease fittings, and check for
fishing line on the prop shaft. However, the normal dealer service items -
spark plugs, fuel filter, gearcase lube change and water pump impeller
replacement - theoretically do not have to be done except at 300
hour intervals.
Skeptics say that it will be impossible to operate a 2-stroke outboard for 300
hours without those dealer service items, therefore, E-TECs are more expensive
to operate than the equivalent 4-stroke.
In this column, we will be logging all service and repair that we do to our
E-TEC 90 HP Saltwater Edition, and recording the costs. We will also keep a
theoretical log of the routine service and other things we would have to do if
we had purchased a Yamaha F90 4-stroke (based on the recommended service
schedule in the owner's manual).
For the Yamaha, we will include two tables - one showing the costs if the dealer
performs all service, one showing the costs if the owner does all service
except the major ones at 500 and 1000 hours (we think
these scenarios are the most likely to occur, as opposed to
having the owner perform all service). At any point in time, you should be able
to see a reasonable comparison of costs.
Toy Boat 2 - Evinrude E-TEC
Saltwater Edition, 90 HP
In service: December,
2004
Current E-TEC Engine
Hours (estimated): 160 hours
| Evinrude E-TEC 90 Saltwater Edition |
| Hours |
Date |
Cost Item |
Amount |
| 0 |
12/1/04 |
XD-50 Oil |
$29.31 |
| 26 |
3/1/05 |
XD-50 Oil |
$29.31 |
| 59 |
11/1/05 |
XD-50 Oil |
$29.31 |
| 70 |
1/26/06 |
Corroded coil ground (warranty repair) |
$ 0.00 |
| 96 |
7/19/06 |
XD-50 Oil |
$27.99 |
| 110 |
8/22/06 |
Replaced engine fuel filter (factory recall) |
$ 0.00 |
| 119 |
9/25/06 |
Replaced water pump, thermostat to address overheating problem |
$323.00 |
| 10/19/06 |
XD-50 Oil |
$30.49 |
| 123 |
10/23/06 |
Replaced oil pump assembly to address false low oil alarm (warranty repair) |
$ 0.00 |
| TOTAL |
$469.41 |
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| Yamaha F90 (Dealer does all service) |
| Hours |
Date |
Cost Item |
Amount |
| 10 |
N/A |
10 hr service (basically gear oil and engine oil
change) |
$158.00 |
| 1 YEAR |
12/2005 |
100 hr/6 month + 200 hr/1 year service (See Note 1
below) |
$440.00 |
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- |
N/A |
Thermostat and water pump repair (to match E-TEC) |
$323.00 |
|
2 YEAR |
12/2006 |
100 hr/6 month + 200 hr/1 year service (See Note 1 below) |
$440.00 |
| TOTAL |
$1,361.00 |
| Yamaha F90 (Owner does all service except at 500
and 1000 hours) |
| Hours |
Date |
Cost Item |
Amount |
| 10 |
N/A |
10 hr service (gear oil and engine oil change: 1
gallon + 1 quart Yamalube oil ($20.95), 32 oz. Yamalube Gear Oil ($7.45),
Yamaha oil filter ($12.95) + tax) |
$44.55 |
| 1 YEAR |
12/2005 |
100 hr/6 month + 200 hr/1 year service (See Note 1
below). Total parts: $82.40 + tax |
$88.79 |
|
- |
N/A |
Thermostat and water pump repair (to match E-TEC) |
$323.00 |
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2 YEAR |
12/2006 |
100 hr/6 month + 200 hr/1 year service (See Note 1 below). Total parts: $82.40 +
tax |
$88.79 |
| TOTAL |
$545.13 |
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Note 1:
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The Yamaha F90D manual calls for a minor inspection service at 50 hours / 3
months, then service at 100 hour / 6 month intervals thereafter.
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The service at 100 hours / 6 months is different than the 200 hour / 1 year
service. Based on recommendations from local Yamaha dealers, the 6 month and 1
year services have been combined into a single annual service. The following
significant items would typically be included in this annual service:
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General inspection: engine anodes, fuel system, power
trim and tilt, PCV, thermostat, timing belt
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Minor adjustments:
idle speed, shift and throttle linkage
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Fuel filter replacement
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Gear lube change
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Engine oil change with oil filter replacement
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Friction point greasing
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Cooling passage cleaning
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Water pump replacement
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Spark plug replacement
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We are estimating the cost of parts for this services as follows:
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Fuel filter:
$4.99
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Gear lube: 32 oz. Yamalube Gear Oil = $7.45
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Engine oil change with oil filter replacement:
1 gallon + 1 quart Yamalube oil ($20.95), plus Yamaha oil filter ($12.95) =
$33.90
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Water pump replacement:
water pump service kit = $29.79
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Spark plug replacement: 3 x NGK spark plugs = $6.27
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